Metals MCQs | Metallurgy

By: Prof. Dr. Fazal Rehman | Last updated: July 29, 2024

  1. Which is/are physical methods for ore concentration?
    • Gravity separation
    • Magnetic separation
    • Froth floatation method
    • All of these

    Answer: All of these

  2. Which of the following ores is/are separated by froth floatation method?
    • Galena (PbS)
    • Copper pyrite (CuFeS2)
    • Zinc blende (ZnS)
    • All of these

    Answer: All of these

  3. Which ore is/are used for Pb extraction?
    • Galena
    • Zinc blende
    • Cinnabar
    • Calamine

    Answer: Galena

  4. Which of the following is the process of removing matrix/gangue by fusing with flux?
    • Roasting
    • Sintering
    • Calcination
    • Smelting

    Answer: Smelting

  5. Which of the following metal is obtained by carbon reduction process?
    • Al
    • Cu
    • Zn
    • Mg

    Answer: Cu

  6. Which of the following oil is/are used in froth floatation method?
    • Canola oil
    • Pine oil
    • Coconut oil
    • Brassica oil

    Answer: Pine oil

  7. Which of the following is/are chemical methods for ore concentration?
    • Calcination
    • Smelting & leaching
    • Roasting
    • All of these

    Answer: All of these

  8. Which ore is/are used for Zn extraction?
    • Zincite
    • Zinc blende
    • Calamine
    • All of these

    Answer: Zinc blende

  9. Which ore is/are used for Hg extraction?
    • Cinnabar
    • Zinc blende
    • Calamine
    • All of these

    Answer: Cinnabar

  10. Which is the second anciently known metal?
    • Copper
    • Nickel
    • Silver
    • Gold

    Answer: Copper

  11. Gun metal alloy consists of copper and ___.
    • Zn
    • Al
    • Sn
    • Ni

    Answer: Sn

  12. Which is the third most abundant element in the nature?
    • Oxygen
    • Aluminum
    • Sulphur
    • Hydrogen

    Answer: Aluminum

  13. Aluminum occurs in nature as which of the following?
    • Native
    • Free
    • Both native & combined
    • Combined

    Answer: Combined

  14. Which of the following is not an ore of aluminium?
    • Bauxite
    • Cryolite
    • Monazite
    • Mica

    Answer: Monazite

  15. Aluminium is typically extracted from which of the following?
    • Feldspar
    • Alumite
    • Bauxite
    • Cryolite

    Answer: Bauxite

  16. Which impurities are present with the bauxite?
    • Silica
    • Alumina
    • Both silica and ferric oxide
    • Ferric oxide

    Answer: Both silica and ferric oxide

  17. Which steps is/are involved in the metallurgy of aluminium?
    • Electrolytic reduction of alumina
    • Refining of aluminum
    • Purification of bauxite
    • All of these

    Answer: All of these

  18. Which of the following process is not involved in the purification of bauxite?
    • Bayer’s process
    • Goldsmith’s process
    • Serpek’s process
    • Hall’s process

    Answer: Goldsmith’s process

  19. In Serpek’s process the ore is treated with ________.
    • Coke
    • Nitrogen gas
    • None of these
    • Both A & B

    Answer: Both A & B

  20. What is the formula of Cryolite?
    • NaзAIF4
    • Na3AIF6
    • Na3AIF3
    • Na3AIF5

    Answer: Na3AIF6

  21. Which property is not correlated to aluminum?
    • It is a silvery white metal with brilliant lustre
    • It is malleable and ductile
    • It is the least reactive element of III group
    • It is a very light metal with specific gravity as 2.7

    Answer: It is the least reactive element of III group

  22. Which is not alloy of aluminium?
    • Stellite
    • Magnelium
    • Aluminium bronze
    • Duralumin

    Answer: Stellite

  23. Which element is a refractory substance?
    • Cr
    • Fe
    • Al
    • Ni

    Answer: Al

  24. Which of the following process is used to get pure Al (99.99%)?
    • Hall’s process
    • Serpek’s process
    • Hopp’s process
    • Bayer’s process

    Answer: Hopp’s process

  25. Which of the following is the second most abundant element occurring in the earth crust?
    • Ni
    • Iron
    • Cr
    • Cu

    Answer: Iron

  26. Which is not an ore of iron?
    • Magnetite
    • Monazite
    • Haematite
    • Siderite

    Answer: Monazite

  27. What is the total number of varieties of commercial iron that are still known?
    • 4
    • 2
    • 1
    • 3

    Answer: 4

  28. Which of the following is the purest form of iron?
    • Steel
    • Wrought iron
    • Pig iron
    • Cast iron

    Answer: Wrought iron

  29. ________ is the Iron having up to 1% carbon.
    • Pig iron
    • Cast iron
    • Steel
    • Wrought iron

    Answer: Steel

  30. Which statement is not correct regarding Open Hearth process?
    • Steel obtained is of high quality
    • The process is economical and simple
    • Scrap iron cannot be used in this process
    • No iron is lost

    Answer: Scrap iron cannot be used in this process

  31. Which steel is hard and corrosion resistant?
    • Stainless steel (Cr-steel)
    • Mn-steel
    • Si-steel
    • Ni-steal

    Answer: Stainless steel (Cr-steel)

  32. Stainless steel consists of elements like ________.
    • Fe & Ni
    • Cr only
    • Fe, Ni & Cr
    • Fe only

    Answer: Fe, Ni & Cr

  33. Which of the following is the process in which iron changes over to a compound in environment?
    • Corrosion
    • Rusting
    • Galvanization
    • Annealing

    Answer: Rusting

  34. Which factors speed up rusting process?
    • Presence of rust
    • Contact with less active metal
    • Presence of acidic environment
    • All of these

    Answer: All of these

  35. Which step prevent rusting process?
    • Painting
    • Coating of Fe3O over iron surface
    • Electroplating of iron with Cr/Ni
    • All of these

    Answer: All of these

  36. Which of the following are the Solid compounds of metals which are found in nature?
    • Minerals
    • Ores
    • Slag
    • Gangue

    Answer: Minerals

  37. Which is the minerals from which a metal is extracted?
    • Slag
    • Gangue
    • Minerals
    • Ores

    Answer: Ores

  38. Which is/are the impurities which are present in ores?
    • Gangue
    • Slag
    • Minerals
    • Flux

    Answer: Gangue

  39. Which of the following is a chemical substance which is used to remove gangue from ore?
    • Slag
    • Matrix
    • Flux
    • Gangue

    Answer: Flux

  40. Which is/are the ores of Mg?
    • Karnalite
    • Magnesite
    • Dolomite
    • All of these

    Answer: All of these

  41. Which of the following is the compound formed by combination of impurities in the ores and foreign substance added?
    • Gangue
    • Slag
    • Matrix
    • Flux

    Answer: Slag

  42. Which materials is a slag?
    • BaO
    • CaO
    • SiO2
    • CaSiO2

    Answer: CaSiO2

  43. Chromium is found in nature in the form of
    • Sulphides
    • Silicates
    • Oxides
    • Borates

    Answer: Oxides

  44. Ferrochrome contains Cr up to
    • 80-90%
    • 70-80%
    • 40-50%
    • 60-70%

    Answer: 60-70%

  45. Which of the following is not a property of Cr?
    • Its surface is tarnished easily
    • It can take very high polish
    • It is a brilliant silvery metal
    • It is malleable

    Answer: Its surface is tarnished easily

  46. When red hot steel is rapidly cooled in water, then the process is known as ____.
    • Tampering
    • Roasting
    • Annealing
    • Quenching

    Answer: Quenching

  47. In nature nickel is found in which form?
    • Arsenides
    • Sulphides
    • Silicates
    • All

    Answer: Arsenides

  48. Which is not an ore of nickel?
    • Nicollite
    • Siderite
    • Pentlandite
    • Garnierite

    Answer: Siderite

  49. _________ % of nickel is existing in the major ore Pentlandite?
    • 10%
    • 22%
    • 14%
    • 18%

    Answer: 22%

  50. In smelting process the ore is mixed with which one?
    • Silica
    • Limestone
    • Coke
    • All

    Answer: All

  51. Monel metal is an alloy of Ni which contains Ni up to
    • 80%
    • 50%
    • 70%
    • 60%

    Answer: 60%

  52. Which of the following process is used for the conversion of matte into nickel?
    • Electrolytic process
    • Monds process
    • Orford process
    • All

    Answer: All

  53. Which of the following metals form volatile carbonyl with CO below 80°C?
    • Ni
    • Co
    • Fe
    • Cu

    Answer: Ni

  54. Which is not a property of Ni?
    • It is malleable and ductile
    • It is highly magnetic
    • It has high electrical and thermal conductivities
    • It is a soft silvery white metal

    Answer: It is highly magnetic

  55. Which of the following is the process in which ore is heated, generally in the absence of air, to expel water from a hydrated oxide at temperature below their melting points?
    • Bessemerization
    • Roasting
    • Calcination
    • Froth-floatation

    Answer: Calcination

  56. Which of the following is the process in which ore is heated generally in the presence of air, at temperature below their melting points?
    • Calcination
    • Froth-floatation
    • Roasting
    • Bessemerization

    Answer: Roasting

  57. Which is not an appropriate and proper use of Ni?
    • It is used as catalyst
    • It is attacked by alkalis
    • It is used in alloy formation
    • It is used in the preparation of Monel metal

    Answer: It is attacked by alkalis

  58. Which of the following is the process of heating to redness and then slow cooling?
    • Hardening
    • Annealing
    • Tempering
    • Quenching

    Answer: Annealing

  59. Which of the following is the process of extracting a metal in pure form from its ores?
    • Crushing
    • Grinding
    • Dressing
    • Metallurgy

    Answer: Metallurgy

  60. The matrix is usually in the form of _____
    • Sand
    • Rocks
    • Limestone
    • All of these

    Answer: All of these

  61. Copper occurs in nature as __.
    • Both native and combined
    • Combined
    • Native
    • None of these

    Answer: Both native and combined

  62. What are the principal ores of copper?
    • Copper sulphides
    • Copper oxides
    • Copper carbonate
    • Both sulphides and oxides

    Answer: Both sulphides and oxides

  63. What is the formula of copper pyrite?
    • CuFeS
    • CuFe2S
    • CuFeS
    • CuFeS2

    Answer: CuFeS2

  64. Copper is primarily extracted from which of the following ore?
    • Oxides ores
    • Carbonate ores
    • Sulphide ores
    • Non-sulphide ores

    Answer: Sulphide ores

  65. Which steps are involved in the extraction of copper?
    • Roasting
    • Bessemerization
    • Smelting
    • All of these

    Answer: All of these

  66. Copper deficiency in humans results in which disease?
    • Parkinson’s disease
    • Alzheimer’s disease
    • Diabetes
    • None of these

    Answer: Parkinson’s disease

  67. Which statement is not with respect to copper?
    • Molten copper absorbs carbon dioxide
    • It is a best conductor of heat and electricity.
    • It forms alloys easily
    • It is malleable and ductile

    Answer: Molten copper absorbs carbon dioxide

  68. Which statement is true regarding copper?
    • It is used in electroplating
    • Its salts are used as coloring materials
    • Its salts are used as insecticides
    • All are correct

    Answer: All are correct

  69. Which is an alloy of copper?
    • Bronze
    • Brass
    • Monel Metal
    • All

    Answer: All

  70. In German silver copper is alloyed with which metal?
    • Zn
    • Zn & Ni
    • Al
    • Ni

    Answer: Zn & Ni

  71. In Monel metal copper is alloyed with which metal?
    • Mn
    • Ni
    • Fe
    • All

    Answer: Ni

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